Rocky Rotella

How to Rebuild Pontiac V-8s - Updated Edition


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      CarTech®, Inc.

      838 Lake Street South

      Forest Lake, MN 55025

      Phone: 651-277-1200 or 800-551-4754

      Fax: 651-277-1203

       www.cartechbooks.com

      © 2011, 2020 by Rocky Rotella

      All rights reserved. No part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without prior permission from the Publisher. All text, photographs, and artwork are the property of the Author unless otherwise noted or credited.

      The information in this work is true and complete to the best of our knowledge. However, all information is presented without any guarantee on the part of the Author or Publisher, who also disclaim any liability incurred in connection with the use of the information and any implied warranties of merchantability or fitness for a particular purpose. Readers are responsible for taking suitable and appropriate safety measures when performing any of the operations or activities described in this work.

      All trademarks, trade names, model names and numbers, and other product designations referred to herein are the property of their respective owners and are used solely for identification purposes. This work is a publication of CarTech, Inc., and has not been licensed, approved, sponsored, or endorsed by any other person or entity. The Publisher is not associated with any product, service, or vendor mentioned in this book, and does not endorse the products or services of any vendor mentioned in this book.

      Edit by Bob Wilson

      Layout by Hailey Samples

      ISBN 978-1-61325-563-6

      Item No. SA200

      Library of Congress Cataloging-in-Publication Data

      Names: Rotella, Rocky, author.

      Title: How to rebuild Pontiac V-8s / Rocky Rotella.

      Description: Updated edition. | Forest Lake, MN : CarTech, Inc., 2019.

      Identifiers: LCCN 2019035080 | ISBN 9781613255636 (paperback)

      Subjects: LCSH: Pontiac automobile--Motors--Maintenance and repair--Handbooks, manuals, etc.

      Classification: LCC TL215.P68 R64 2019 | DDC 629.25/040288--dc23

      LC record available at https://lccn.loc.gov/2019035080

      Written, edited, and designed in the U.S.A.

      Printed in China

      10 9 8 7 6 5 4 3 2 1

      CarTech books may be purchased at a discounted rate in bulk for resale, events, corporate gifts, or educational purposes. Special editions may also be created to specification.

      For details, contact Special Sales at 838 Lake Street S., Forest Lake MN 55025 or by email at

      [email protected].

      DISTRIBUTION BY:

       Europe

      PGUK

      63 Hatton Garden

      London EC1N 8LE, England

      Phone: 020 7061 1980 • Fax: 020 7242 3725

       www.pguk.co.uk

       Australia

      Renniks Publications Ltd.

      3/37-39 Green Street

      Banksmeadow, NSW 2109, Australia

      Phone: 2 9695 7055 • Fax: 2 9695 7355

       www.renniks.com

       Canada

      Login Canada

      300 Saulteaux Crescent

      Winnipeg, MB, R3J 3T2 Canada

      Phone: 800 665 1148 • Fax: 800 665 0103

       www.lb.ca

      CONTENTS

       Dedication

       Acknowledgments

       Foreword by Joe Oldham

       What Is a Workbench® Book?

       Chapter 1: Restoration Resources

       Reproduction Parts Suppliers

       Reproduction Exhaust Systems

       Pontiac Engine Colors

       Documentation

       Publications

       National Clubs

       Internet Web Forums

       Chapter 2: Preparing for the Rebuild

       Rebuild Basics

       Creating a Plan

       Setting Performance Expectations

       Gathering Required Equipment

       Selecting a Machine Shop

       Chapter 3: Disassembly

       Pulling the Engine

       Component Inspection

       Top End Removal