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Polymer Composites for Electrical Engineering


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increasing at least one of the two parameters, i.e. the dielectric constant (εr) and the electrical breakdown strength (Eb). This is because the dielectric constant determines the electric displacement, while the electrical breakdown strength determines the maximum electric field that can be applied on the dielectric material. For polymer dielectric materials, the dielectric constant is relatively lower than their ceramic counterparts [19–21], so inorganic nanofillers with high dielectric constant are introduced to improve the dielectric constant of polymer dielectrics. In terms of improving the breakdown strength, highly insulated nanofillers are incorporated into the polymer dielectrics.

      For capacitive energy storage in dielectric materials, the stored energy density cannot be fully discharged at the removal of the applied electric field because of various energy losses, such as polarization loss, conduction loss, and hysteresis loss [22]. In most cases, the energy loss would be converted into waste heat, which accelerates the dielectric aging and even causes thermal runaway of the dielectric materials [23, 24]. Therefore, the charge/discharge efficiency is another key parameter for dielectric materials. Since the energy loss is converted into waste heat, which is harmful to the operation of dielectric materials, it is more meaningful to concurrently improve the energy density and the charge/discharge efficiency of the dielectric materials, rather than simply increasing the energy density. In order to increase the charge/discharge efficiency, the energy loss, especially conduction loss under high electric field, should be suppressed. To achieve the inhibition of conduction loss, some highly insulated nanofillers have been introduced into the polymer dielectrics.

      Simultaneous enhancement of dielectric constant and breakdown strength is highly desired in the development of high performance polymer composites for electrical energy storage. However, in most cases, the increase in dielectric constant would result in the decrease of breakdown strength, which restricts the improvement of the energy density. So achieving high dielectric constant while maintaining high breakdown strength is still a great challenge. Because of the large mismatch of the electrical parameters between the inorganic nanofillers and polymer matrix, the electric field at the nanofiller/polymer interface is greatly enhanced, which results in the reduced breakdown strength. Moreover, the dispersion of inorganic nanofillers into polymer matrix is always a challenge in the development of polymer composites because of the high surface energy of nanofillers and the different surface physical and chemical properties between the nanofillers and polymer matrix. As a result, nanofiller aggregation is observed in polymer composites. The aggregation of nanofillers would introduce numerous defects in the polymer matrix, which would decrease the electrical breakdown strength and increase the conduction loss. To address these issues, various strategies have been proposed to develop high performance polymer composites for electrical energy storage, including controlling the nanofiller dimension and morphology, controlling the nanofiller distribution and orientation, modifying the nanofiller/polymer interface, introducing multiple nanofillers, and constructing multilayered composites.

      The dimension of the nanofillers can significantly influence the performance of the polymer composites. There are mainly three categories of the nanofillers: 0D fillers, 1D fillers, and 2D fillers. 0D fillers have nanoscale dimensions in all three directions, such as spherical nanoparticles. 1D fillers have nanoscale dimensions in two directions, suchas nanowires and nanofibers. 2D fillers have nanoscale dimension in only one direction, such as nanoplates and nanosheets.

      Compared with 0D nanofillers, 1D nanofillers are more efficient to increase the dielectric constant of polymer composites at relatively low nanoparticle content because of the lower percolation threshold of the high‐aspect‐ratio 1D nanofillers compared with 0D nanofillers [34]. For example, Tang et al. showed that the use of high‐aspect‐ratio BT nanowires can enhance the dielectric constant of poly(vinylidene fluoride‐trifluoroethylene‐chlorofluoroethylene) [P(VDF‐TrFE‐CFE)] terpolymer more efficiently than the BT nanoparticles [35]. The dielectric constant of P(VDF‐TrFE‐CFE)/BT nanowire composite can reach up to 69.5 at 17.5 vol% of BT nanowires, while the dielectric constant of P(VDF‐TrFE‐CFE)/BT nanoparticle composite is only around 52 at 30 vol% of BT nanoparticles. As the result of enhanced dielectric constant, the P(VDF‐TrFE‐CFE)/BT nanowire composites exhibit a high discharged energy density of 10.48 J/cm3, which is 45.3% higher compared with that of the P(VDF‐TrFE‐CFE) terpolymer of 7.21 J/cm3.

Schematic illustration of the breakdown phase propagation simulation based on phase field model in composites filled with 10 vol% of (a, b) BT nanoparticles and (c, d) BT nanofibers, (e) the evolution of breakdown phase under applied electric field. Insets in (e) show the electric field distribution in corresponding polymer composites.