Larry Shepard

New Hemi Engines 2003-Present


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       CarTech®

      CarTech®, Inc.

      838 Lake Street South

      Forest Lake, MN 55025

      Phone: 651-277-1200 or 800-551-4754

      Fax: 651-277-1203

       www.cartechbooks.com

      © 2019 by Larry Shepard

      All rights reserved. No part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without prior permission from the Publisher. All text, photographs, and artwork are the property of the Author unless otherwise noted or credited.

      The information in this work is true and complete to the best of our knowledge. However, all information is presented without any guarantee on the part of the Author or Publisher, who also disclaim any liability incurred in connection with the use of the information and any implied warranties of merchantability or fitness for a particular purpose. Readers are responsible for taking suitable and appropriate safety measures when performing any of the operations or activities described in this work.

      All trademarks, trade names, model names and numbers, and other product designations referred to herein are the property of their respective owners and are used solely for identification purposes. This work is a publication of CarTech, Inc., and has not been licensed, approved, sponsored, or endorsed by any other person or entity. The Publisher is not associated with any product, service, or vendor mentioned in this book, and does not endorse the products or services of any vendor mentioned in this book.

      Edit by Bob Wilson

      Layout by Hailey Samples

      ISBN 978-1-61325-536-0

      Item No. SA480

      Library of Congress Cataloging-in-Publication Data

      Names: Shepard, Larry, author.

      Title: New Hemi engines : how to rebuild / Larry Shepard.

      Description: Forest Lake, MN : CarTech Books, [2019]

      Identifiers: LCCN 2018018469 | ISBN 9781613254479

      Subjects: LCSH: Automobiles--Motors--Maintenance and repair--Handbooks, manuals, etc. | Hemi engine--Design and construction--Handbooks, manuals, etc. | Chrysler automobile--Motors--Design and construction--Handbooks, manuals, etc. | Chrysler automobile--Motors--Modification--Handbooks, manuals, etc. | LCGFT: Handbooks and manuals.

      Classification: LCC TL210 .S466 2019 | DDC 629.25/040288--dc23

      LC record available at https://lccn.loc.gov/2018018469

      Written, edited, and designed in the U.S.A.

      Printed in China

      10 9 8 7 6 5 4 3 2 1

      CarTech books may be purchased at a discounted rate in bulk for resale, events, corporate gifts, or educational purposes. Special editions may also be created to specification.

      For details, contact Special Sales at 838 Lake Street

      S., Forest Lake MN 55025 or by email at

      [email protected].

       Title Page: Courtesy FCA US LLC

      DISTRIBUTION BY:

       Europe

      PGUK

      63 Hatton Garden

      London EC1N 8LE, England

      Phone: 020 7061 1980 • Fax: 020 7242 3725

       www.pguk.co.uk

       Australia

      Renniks Publications Ltd.

      3/37-39 Green Street

      Banksmeadow, NSW 2109, Australia

      Phone: 2 9695 7055 • Fax: 2 9695 7355

       www.renniks.com

       Canada

      Login Canada

      300 Saulteaux Crescent

      Winnipeg, MB, R3J 3T2 Canada

      Phone: 800 665 1148 • Fax: 800 665 0103

       www.lb.ca

      CONTENTS

       Acknowledgments

       Dedication

       Introduction

       Chapter 1: The Gen III Hemi

       Hemi Engine Names

       Production Engines

       Family Identification

       Unique High-Tech Features

       The Foundation Block

       Crate Engines

       Chapter 2: Is It Time to Rebuild?

       Troubleshooting

       Tools Required

       Work Space

       Multi-Point Injection (MPI)

       Pulling the Engine

       Chapter 3: Engine Disassembly

       Fully Assembled Configuration

       Disassembly Process

       Top End Disassembly

       Short-Block Disassembly

       Chapter 4: Inspection

       General Engine Specifications