Jeremy M. Smallwood

The ESD Control Program Handbook


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about zero. The overall amplitude decays exponentially with time, simulated in Figure 2.23 using values given for machine model ESD (Table 3.12).

equation

      The stored energy EESD in a conductive ESD source is given by

equation Graph depicts the simulated underdamped device ESD current waveform for the case of low circuit resistance. Graph depicts the simulated device ESD current waveform for near critical damping.

      All this energy is dissipated in the total circuit resistance R. Only a fraction of this is the energy dissipated in the device Ed.

equation

      In a source such as the charged human body that has significant resistance, most of the stored energy is dissipated in the circuit (body) resistance, and only a small fraction is dissipated in the victim device. In contrast, a charged metal object is a low‐resistance ESD source, and most of the stored energy can be dissipated in the victim device. This is one reason why some components may be damaged by a lower voltage with a metal ESD source compared to a charged person. In general, the likelihood of ESD damage to a component by ESD from a source will depend on the susceptibility of the device to ESD current, voltage, energy, or other parameter of the discharge. This is further discussed in Chapter 3.

      Where there is an electrostatic field, charged particles in the vicinity will experience an attractive or repulsive force. A lesser known effect is that uncharged particles can be attracted or repelled in a convergent or divergent field – this is known as dielectrophoresis (Cross 2012).

      The direction of the force depends on the polarity of the charged particles and the field. The force acts such that like polarity charges repel and unlike polarity attract. So, a positive charge will experience a force toward a more negative potential, and vice versa.

      2.8.1 ESA and Particle Contamination

      Other processes in which product cleanliness is important can include

       Manufacture of flat‐screen displays. Loss of even a small number of pixels due to contamination can result in rejection of the product.

       Packing of consumer products where dust or particle contamination can mar the appearance of the product before purchase.

       Assembly of optical systems where performance can be reduced by contamination.

       Assembly of medical systems where infection of the user may be a risk.

      2.8.2 Neutralization of Surface Voltages by Air Ions

      Clean air is naturally a good insulator with very few mobile charged particles present. A small number of ions are naturally generated when air molecules are split into positive and negative ions by the action of natural radioactivity or cosmic rays (Jonassen 2016a). These ions will be repelled or attracted by surface charges due to the electrostatic field. The ions move in the direction of the electrostatic field.

      The charge migration rate and direction are dependent on the ion charge and other factors, as well as the electrostatic field strength and direction at the point in space where the ion is located. In still air, the ion drift velocity vd is related to electrostatic field E by the ion mobility μ.

equation

      The mobility of the ion is dependent on the ion size. In air, charges bind to water, nitrogen, and other molecules or particles and form small or large ions. Small ions have mobility in the range 1−2 × 10−4 m2 V−1 s−1 (Jonassen 2016a). Large ions have mobility in the range 8 × 10−7 to 3 × 10−8 m2 V−1 s−1.

      The number of air ions present can be increased using an ionizer. These produce air ions by various means such as corona discharge, radioactive, or X‐ray ionization of the air. Radioactive and X‐ray ionization sources provide both polarity ions by splitting air molecules into positive and negative ions.

      Corona discharge sources use a high voltage applied to a sharp electrode (e.g. needle) to produce ions of one polarity. A nearly balanced ion source can be produced by this method by using an alternating current (AC) high voltage or two separate sources of opposite polarity.

      A charged surface produces an electrostatic field surrounding it that repels like polarity ions and attracts opposite polarity ions. That is, a negatively charged surface repels negative ions and attracts positive ions. A positively charged surface attracts negative ions and repels positive ions. Opposite polarity ions will drift to the charged surface at a rate proportional to the field strength and in numbers proportional to the ion concentration. An opposite polarity charge on reaching the charged surface neutralizes an equal charge, reducing the net surface charge and electrostatic field. The ion drift represents a neutralizing current, limited by the ion concentration and field strength.

      2.8.3 Ionizers

      Passive ionizers rely on high electric fields developed around sharp points or edges on earthed conductors to generate air ions by corona discharge. These will always generate ions of the opposite polarity to the voltage producing the field at the point or edge. Unfortunately, corona discharges do not occur below a threshold field strength, and this means there is a threshold voltage,