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CO2 Hydrogenation Catalysis


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CO2 merchant market (approximately 230 Mton, US$7.7 billion), the fermentation process (i.e. bioethanol production) and ammonia production, which provide close to 100% CO2, are predominantly CO2 sources [5, 30]. The CO2 generated from ethanol fermentation commercially supplies roughly 270 000 ton of CO2 annually for EOR through pipeline from Kansas to Texas [28]. On the other hand, the production of electricity and heat accounts for 41% of global CO2 emissions (Figure 1.4), and the transport and industrial sectors account for an additional 25% and 19%, respectively [32]. However, suitable sources of CO2 for use in chemical transformation are limited. The gases contain various impurities, the separation of which is both energy and cost intensive. To supply CO2 of an appropriate quality for use in chemical conversion processes, capture and separation are required (Table 1.4) [33]. The most effective CO2 capture method as the current industrial standard is chemical absorption in an aqueous solution of an amine‐based organic compound. However, the cost (35 US$/ton) and energy consumption (2.5 GJ ton−1) of amine capture must still be reduced to provide economically viable routes from carbon dioxide to fuels [34, 35].

      Source: Carbon Recycling International; Capturing and Utilizing CO2 from Ethanol: Adding Economic Value and Jobs to Rural Economies and Communities While Reducing Emissions (2017); and Greenhouse Gas Inventory Data [9, 28, 29].

Source Amount/Mton CO2 concentration/% Impurities
Ethanol fermentation [28, 30] 50 99 EtOH, MeOH, H2O, H2S
Anhydrous ammonia 30 >95 NH3, CO, H2, H2O
Natural deposits 13 90–100 N2, O2, He
Power plants 4287 10–15 N2, H2O, SOx, NOx, CO
Steelmaking 266 18–20 N2, SOx, NOx, O2
Cement production [31] 220 14–33 SOx, NOx, O2
Atmosphere 3 200 000 0.04 N2, O2, SOx, NOx
Pie chart depicts the CO2 emissions from fuel combustion.

      Source: Data from IEA, CO2 emissions from fuel combustion, 2020 [32].

      Source: Based on Styring [33].

Capture technology Technical principle
Chemical absorption Chemical reaction between CO2 and absorbent by a temperature swing.
Physical absorption Dissolution of CO2 into a liquid, the efficiency of which depends on the solubility of CO2 in the liquid.
Solid absorption Absorption into solid absorbents, which include porous materials impregnated with amines for low‐temperature separation or other solid absorbents for high‐temperature separation.
Physical adsorption Adsorption onto porous solids such as zeolites by a pressure or temperature swing.
Membrane separation Permeation through a membrane with selective permeability for different gas species.

      Recently, the direct capture of CO2 from ambient air, called direct air capture (DAC), has received increasing attention [36]. One of the advantages of DAC is that it can be located anywhere, because it is unnecessary for CO2 transport. However, from both engineering and chemistry views, there remains much room for improvements to the sorbents and processes. Additionally, thorough techno‐economic analyses of DAC processes are necessary [37].

      1.4.2 Energy and H2 Supply

Bar chart depicts the low-carbon electricity generation by source in 2017.

      Source: Data from explore energy data by category, indicator, country or region (IEA) [38].

Graph depicts the levelized cost of energy comparison: Renewable energy versus conventional generation.

      Source: Data from Lazard.com, Lazard's levelized cost of energy analysis [39].