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Sustainable Practices in the Textile Industry


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it on 100% pure cotton. It revealed that different shades from cauliflower can be prepared using different mordants [83].

       ii. Dyeing Condition for Protein Material

      Wool and silk fibers both have complex chemical structure and are susceptible to alkali treatment. They respond very well in acidic conditions. Mehtab et al. have utilized neem bark (A. indica) for dyeing of wool yarn. They optimized dyeing conditions such as pH 4.5, dye concentration 0.05 g per gram of wool, dyeing time 60 min and temperature 97.5 °C indicated good light and wash fastness properties [86]. Bechtold et al. isolated colorant from ash-tree bark (Fraxinus excelsior L.) for dyeing on wool. Meta mordanting process with FeSO4.7H2O was applied, which revealed that 1-2 gm extraction of bark is sufficient to dye 1 g wool yarn [87]. A study has been conducted by Jayalakshmi and Amsamani for application of Annatto and Catechu using bio-mordants to dye wool. Mordanting and dyeing were conducted by then at room temperature for 30 min. Myrobalan and Karavelum (Babul) bark were used in 1% concentration as biomordant while liquor of Tamarind and Green tea were used for fixing treatment. The experiment concluded that use of natural mordant and fixing agents improve color fastness of wool [88]. Mohammad et al. extracted colorant from Henna leaves for dyeing woolen yarn. Dyeing was conducted by using 1, 5, 10 and 20% of dye concentrations with 1:40 Material to liquor (M:L) ratio at 30 °C. Thirty six shades were obtained by varying concentrations of dye and mordants [89].

       iii. Dyeing condition for synthetic fiber

      Nylon is a synthetic polymer containing amide link known as synthetic fiber. Lokhande and Dorugade attempted dyeing of nylon fabric with two different techniques viz. open bath and HTHP (high temperature and high pressure) dyeing. Natural dyes extracted from Onion (A. cepa), Lac (L. lacca) and Turmeric (C. longa) were applied with various mordants on Nylon Fabric. HTHP Dyeing has been found to give better results as compared to the open bath dyeing [95]. A study has been conducted by Miah et al. on nylon fabric dyed with onion extract using various mordants such as Alum, Copper sulphate and Potassium dichromate by HTHP dyeing methods [96].

      Exhaust dyeing method is commonly used for the application of natural dyes on polyester fabrics. The dyeing of polyester is conducted using material: liquor ratio in 1:15–1:50, temperature above 90 °C and pH ranges from 4–8 for 60–90 min [97]. Elnagar et al. reported UV/ozone pretreatment was employed to activate fiber and improve dye ability of polyester and nylon. Fabrics were pre mordanted by ferrous sulfate 6% (owf) keeping material to liquor ratio 1:15 at 60 °C for 60 min. Dye isolated from Curcumin and Saffron and applied on nylon and polyester [98]. Shahin et al. studied the process of dyeing polyester fabric with Chinese Rhubarb “Dolu” (Rheum officinale) after optimization. The dyeing process was performed with 50% dye extract at temperature 100 °C for 60 min and M:L ratio 1:100 [99]. Guizhen reported that Rhizoma coptidis colorant can be used on acrylic fiber successfully. Dyeing carried out different concentrations of dye at 60 and 95 °C for 5 h keeping material liquor ratio 1:200 and pH adjusted at 6.5 [100].

      1.11.1 Color Strength or K/S Value

this is a description of the equation

      where R is the reflectance, K is absorbance and S is the scattering.

      The above equation is used for detection of color strength. Color strength of the dyed fabric influenced by the increase of reflectance value. When shade percent increases, reflectance percent & color strength (K/S) decreases. If shade percent is more but color depth is less than quality of textile does matter a lot for customers and selling manufacturers as well. Color strength of a textile is a quality control assurance system. It is also important to know about the color combination by which color is produced. So, it makes the necessity of color strength testing in textile industries. Color strength or K/S value were carried out by different scientists for natural dyed fabrics [50, 51, 101].

      1.11.2 Color Fastness Properties

      Colorfastness can be defined as a property of any dyed textile material to retain its original color without fading, changing or running during washing, wetting, cleaning, exposure to light, heat or any influences. The color fastness standards or protocol generally used by the American Association of Textile Chemists and Colorists (AATCC) and the International Organization for Standardization (ISO). After testing, the color of the sample is compared by “Gray Scale for Color Change” and a “Gray Scale for Staining’’. Color Fastness uses a rating system from1 to 5, where 5 indicate excellent and 1 shows very poor results. The main color fastness tests are as follows:

      1 Colorfastness to Washing: the ability of dye to resist during washing of fabric called washing fastness.

      2 Colorfastness to Light: light fastness is resistance of dye during the exposure to light or heat.

      3 Colorfastness to Rubbing: the ability to sustain original color of dyed fabrics by abrasion or rubbing.

      4 Colorfastness to Perspiration: the ability to not fade when dyed fabric is perspired.

      1.12.1 Antimicrobial Properties

      Textile materials are the carriers of microorganisms