Peter Smid

CNC Control Setup for Milling and Turning:


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Power-On Defaults

       End of Program Functions

       Number of M-Functions in a Block

       Automatic Corner Rounding

       PARAMETERS OF SPINDLE CONTROL

       Maximum Spindle Speed

       Spindle Orientation Code

       PARAMETERS OF TOOL OFFSET

       Offset Address

       Lathe Offsets

       Clearing Offsets

       Radius vs Diameter

       Wear Offset

       PARAMETERS OF CYCLES

       Fanuc 15 Mode - Compatibility

       Spindle Rotation Direction

       Clearances in G73 / G83 Cycles

       PARAMETERS OF THREADING CYCLE

       PARAMETERS OF MULTIPLE REPETITIVE CYCLES

       Available Cycles

       Parameters for G71 /G72 Cycles

       Parameters for G73 Cycle

       Parameters for G74/G75 Cycles

       Parameters for G76 Cycle

       BATTERY BACKUP

       PARAMETERS AND G10

       NO DECIMAL POINT ENTRY

       Historical Background

       Equivalent Numbers

       Input Without a Decimal Point

       SUMMARY

      Chapter 24

       PROGRAM OPTIMIZATION

       PROGRAM REVIEW

       PROGRAM RELATED CHANGES

       CHANGES AT THE CONTROL

       Spindle Speeds and Feedrates

       Clearances

       Optimized Program

       Dwells

       Combined Tool Motions

       SETUP RELATED CHANGES

       SUMMARY

      Chapter 25

       REFERENCES

       G-CODES AND M-FUNCTIONS

       Milling - G-codes

       Milling - M-functions

       G-CODES AND M-FUNCTIONS

       Turning - G-codes

       Turning - M-functions

       DECIMAL EQUIVALENTS

       PARAMETERS CLASSIFICATIONS

       COMMON ABBREVIATIONS

       TAP DRILL SIZES

       Metric Threads - Coarse

       Metric Threads - Fine

       Imperial Threads - UNC/UNF

       Straight Pipe Taps - NPS

       Taper Pipe Taps - NPT

       60-DEGREE THREAD FORMS

       USEFUL FORMULAS

       Speeds and Feeds

       Machining Holes - Spot Drilling

       Tapers

       Control Memory Capacity

       Trigonometric Chart

       Index

1 CONCEPTS OF CNC MACHINING

      Making a certain part (also called a workpiece) does not normally start at the CNC machine - it starts much earlier, at the design engineer’s desk. Engineering design means developing an intended part that is economical to make, of high quality, as well as a part that does what it is supposed to do - simply, to design a part that works. This process takes place in various offices and laboratories, research centers, and other places, including engineer’s imagination. Manufacturing process - CNC process included - is always a cooperative effort. Modern part design requires professionals from different disciplines, aided by a powerful computer installed with suitable design software, for example, SolidWorks®, Autodesk Inventor®, and many others, as well the venerable AutoCad® - one of the oldest and still very popular of the design group of application software. In simplified terms, engineering design starts with an idea and ends with the development of a drawing - or a series of drawings - that can be used in manufacturing at various stages.

      For the CNC programmer as well as the CNC operator, this engineering drawing is the first source, and often the only source, of information about what the final part is to be. Typically, CNC programmer follows a certain process - or workflow - that can be summarized into a several critical points or steps:

       ▪Evaluate drawing

       ▪Identify material of the part

       ▪Determine part holding method

       ▪Select suitable tools

       ▪Decide on cutting conditions

       ▪Write the program

       ▪Verify the program

       ▪Complete documentation

       ▪Send program to machine