James G. Speight

Coal-Fired Power Generation Handbook


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Types

      Coal is a combustible organic sedimentary rock that is formed from the accumulation and preservation of plant materials, usually in a swamp environment (Speight, 2013). Along with crude oil and natural gas, coal is one of the three most important fossil fuels, such as for the generation of electricity and provides approximately 40% of electricity production on a worldwide basis.

      For the past two centuries, coal played this important role – providing coal gas for lighting and heating and then electricity generation with the accompanying importance of coal as an essential fuel for steel and cement production, as well as a variety of other industrial activities. In fact, subject to environmental concerns, coal remains an important source of energy in many countries, but this does not give the true picture of the use of coal for electricity production. During that time, the coal industry has been pressured into serious considerations related to the environmental aspects of coal use and has responded with a variety of on-stream coal-cleaning and gas-cleaning technologies (Speight 2013, 2020).

Time frame Use
Stone Age Coal may have been used for heating and cooking.
AD 100-200 The Romans use coal for heating.
1300s In the American southwest, Hopi Indians use coal for heating.
1673 Explorers to America discover coal.
1700s The English find coal produces a fuel that burns cleaner and hotter than wood charcoal.
1740s Commercial coal mines begin operation in Virginia.
1800s James Watt invents the steam engine and uses coal to produce the steam to run the engine. The Industrial Revolution spreads to the United States as steamships and steam-powered railroads become the main forms of transportation, using coal to fuel their broilers. During the Civil War, weapons factories begin using coal. By 1875, coke replaces charcoal as the primary fuel for iron blast furnaces to make steel. 1880s: Coal is first used to generate electricity for homes and factories.
1900s Coal accounts for more than three-quarters of the total energy used in the United States, but is later supplanted by oil and natural gas for transportation and residential applications. Coal reemerges later as an affordable, abundant domestic energy resource to support the growing demand for electricity. In the late 1900s, environmental issues force a reduction in the amount of coal used for power generation. Clean Coal technologies were developed in the United States to allow coal to be used in an environmentally friendly manner.

      Mineral coal came to be referred to as sea coal (seacoal), probably because it came to many places in eastern England, including the northeast coast 50 to 100 miles south of the Scottish border. This is accepted as the more likely explanation for the name of the coal, having fallen from the exposed coal seams above or washed out of underwater coal seam outcrops. These easily accessible sources had largely become exhausted (or could not meet the growing demand) by the 13th century when underground mining from shafts or adits was developed. An alternative name was pit coal (pit coal), because it came from mines. It was, however, the development of the Industrial Revolution (18th century to 19th century) that led to the large-scale use of coal, as the steam engine took over from the water wheel. Looked at from another angle, the Industrial Revolution was impossible without coal.

      Currently, in the United States, coal is used primarily to generate electricity. The coal is burned in power plants to produce almost 40% of the electricity that is used each year. Coal is also used in the industrial and manufacturing industries. For example, the steel industry uses large amounts of coal – the coal is baked in hot furnaces to make coke, which is used to smelt iron ore into the iron needed for making steel. The high temperatures created from the use of coke gives steel the strength and flexibility needed for making bridges, buildings, and automobiles. The heat and the by-products produced from coal are also used to produce a variety of products such as methanol (methyl alcohol, CH3OH) and ethylene (CH2=CH2) which can then be used to produce plastics, synthetic fibers, fertilizers, and medicines.

      Certain characteristics of coal ensure its place as an efficient and competitive energy source and contribute to stabilizing energy prices. Key factors include (i) the large reserves without associated geopolitical or safety issues, (ii) the availability of coal from a wide variety of sources, (iii) the facility with which coal can be stored in normal conditions, and (iv) the non-special and relatively inexpensive protection required for the main coal supply routes. Furthermore, retirements of older units, retrofits of existing units with pollution controls, and the construction of some new coal-fueled units are expected to significantly change the coal-fueled electricity generating fleet, making it capable of emitting lower levels of pollutants than the current fleet but reducing its future electricity generating capacity (GAO, 2012).