Ramesh Kumar Singh

Arc Welding Processes Handbook


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      Martin Scrivener ([email protected]) Phillip Carmical ([email protected])

      Arc Welding Processes Handbook

      Ramesh Singh

      This edition first published 2021 by John Wiley & Sons, Inc., 111 River Street, Hoboken, NJ 07030, USA and Scrivener

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       Library of Congress Cataloging-in-Publication Data

      ISBN 978-1-119-81905-9

      Cover image: Double headed GMAW system provided by the author

      Cover design by Russell Richardson

      Set in size of 11pt and Minion Pro by Manila Typesetting Company, Makati, Philippines

      Printed in the USA

      10 9 8 7 6 5 4 3 2 1

      List of Figures

       Figure 1.1 General lay out of welding and joining processes

       Figure 2.3 A SMAW welder welding on a pipeline project

       Figure 2.4 Typical SMAW setup

       Figure 2.5 Welding arc action and various components of welding

       Figure 2.6 Above (2 graphs), graph 1 above, shows the volt-ampere curve, (output curve or slope) at lower stings. Graph 2 below, shows the volt-ampere curve, (output curve or slope) the steep slope of a “Drooper” type of constant current arc welder

       Figure 2.7 The schematic above shows the key components of an AC transformer

       Figure 2.7.3 Schematic of a movable shunt type transformer control

       Figure 2.7.4 A schematic of a movable coil reactor, the position of the reactor coil causes the inductive reactance of the secondary output coil resulting in the variance in current output

       Figure 2.7.5 A magnetic amplifier transformer output control, the diode allows the current to flow in one direction, and this allows a remote control operation possible

       Figure 2.7.6 The top portion of the figure shows the use of diodes – shown in Red color, and it compare it with Silicon controlled rectifiers (SCRs)

       Figure 2.7.7 A schematic drawing of single-phase DC power source with SCR bridge control

       Figure 2.8.1 Shows the schematic of single phase bridge type rectifier

       Figure 2.8.2 Three phase bridge-type rectifier

       Figure 2.8.1.1 Schematic diagram of a DC generator

       Figure 2.8.1.2 Circuitry of an exciter system

       Figure 2.8.3 Current conversion and resulting wave forms

       Figure 2.8.3.1 Copper and aluminum welding leads: note the number of fine wires that compose a cable, and the rubber sheathing that covers them

       Figure 2.8.4.1 Various types of cable connectors,