NITIN KUMAR

Thermal Food Engineering Operations


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processes. The generation of steam used in food industries involves the utilization of boilers. To remove the dissolved solid from the boiler system a large quantity of water is periodically drained from the bottom, which is called a blow-down. Inadequate blow-down may lead to the gathering of dirt which reduces the heat transfer rates and increases the loss of energy. Irregular boiler maintenance can decrease the efficiency of the boiler up to 20-30%. The efficiency of a boiler is affected by losses of heat by convection and radiation [58]. Improper boiler maintenance can also emit large emissions of CO2 and loss of energy. [58] also mentions the losses that occurred of a boiler or steam generation system composed of: gases from the combustion of air, or incomplete combustion, radiation losses, boiler blow-down water, heat convection, and fouling of heat transfer surfaces from hot boiler surface. Many attempts have been made to evolve a sustainable sector for lowering the emission of gases, e.g., CO2 and enhance the energy efficiency of devices and methods using renewable energy is now the main concern for every method. Therefore, using electricity in food powering systems may show an environmental benefit as compared to conventional techniques used. Overall novel technologies are considered sustainable, once they reduce the consumption of boilers or steam generation systems and eventually decrease the waste-water, heat loss and increase energy-saving and water-saving as well. Furthermore, the electricity is produced by an eco-friendly source of renewable energy; after that these methods will efficiently contribute to decreasing the pollution, assisting them to protect the environment. [82] shows the balancing by ohmic heating decreased the extent of solid leaching irrespective of the dimensions of the product. It is concluded by [65], OH blanching offers benefit in aspects such as water-saving by maintaining the quality of the processed products. Novel thermal can efficiently accelerate the drying processes when related to traditionally heat pre-treated samples allowing exact control of the process temperature and eventually it can decrease costs of energy, reduce the gas consumption and lower combustion-related emissions [53].

      So we can conclude that novel thermal technologies are one of the most novel techniques in food preservation processes. Novel thermal technologies are quite efficient in all aspects such as the efficiency of energy, saving of water, and reduced emissions. Most of the processes involved in novel thermal technologies are green and hence more environmentally friendly, having the least environmental impact as compared to conventional technologies.

      1.2.2 The Objective of Thermal Processing

      1.2.3 Preservation Process

      The basic definition of food indicates that food is the materials, formulated or processed which are consumed orally by living organisms for development, pleasure, needs, and fulfillment. The chemical composition of food includes majorly water, fats, lipids, and carbohydrates with less amount of minerals and compounds containing organics. The different categories of food are perishable, synthetic, non-perishable, fresh, medical food, harvested, manufactured, preserved, and others. The preservation of food majorly depends on the type of food required to be produced and formulated. Preservation of food is defined as maintaining its properties at the desired level for long as possible. Safety with sustainability and innovation are the major aspects and priorities to ensure the preservation of food. In the modern era, the preservation of and processing of food not only includes the safety of the foods but also maintains sustainable innovation, economic feasibility, customer satisfaction, nutritional aspects, absence of chemical preservative, and should be environmental sound [62].

      Food preservation is necessary for ensuring desired quality level, consumer satisfaction, to maintain preservation length and also to focus on the group for whom the products are to be preserved [10]. The reason for preservation also includes to form the value-added products, provide modifications in diet, and most importantly to overcome the improper planning in agricultural sectors. Preservation loss not only results in minor deterioration of food but also results in the transformation of the food to a severely toxic state.

      There are many measures for food preservation; inhibition, inactivation, and avoiding recontamination are the common ones. Each method contains several processes of preservation such as inhibition, which includes a decrease of oxygen, adding preservatives, control of pH, freezing, drying, surface coating, gas removal, fermentation, and many others. Inactivation includes irradiation, sterilization, extrusion, and others; avoiding contamination involves packaging, hygienic processing, aseptic processing, and others.

      Thermal technology has been the backbone of food production and preservation for many years. In this technology, the temperature is assumed to be the major parameter for preservation and processing mechanism to make food commercially sterile, i.e., to get rid of pathogens and microorganisms which usually grow in the normal shelf life of the food product. Thermally processing the food provides real importance to the food by increasing and preserving its shelf life longer than the chilled food processing technologies.

      Thermal processings are perhaps most essential in the food sector which has been used for the past many years; it has been discovered to increase the quality and shelf life of food with heat treatments. Thermal processing is the heating of foods at a particular temperature for a specified period of time. There are several techniques available in thermal technologies such as radiofrequency heating, ohmic heating, blanching, drying, frying, chilling, infrared heating, freezing and microwave heating, and extrusion. Combined